My 32 GB drive is a Sandisk Cruzer Glide. If you use inexpensive USB drives, they can cause problems with any install, but I don't use those types so my 16 GB and 8 GB drives are of the same relative quality as the Sandisk drive and were SanDisk or Kingston
USB 3.0 drives..
If I had a failure on the first attempt, which happened 5 times out of 6, I always started over when I used the 32 GB drive. The only normal install I got was using the 32 GB drive with the first attempt.
An install will download an additional 2 GB of data but I can't think why that would be a problem. You do have the option to install while offline which might stop that download from happening.
Just in case it matters, I set up my USB drives using Diskpart and then copy over the install files from a mounted .iso file.
Saltgrass,
I don't think it matters which way you create the USB installation media. To be bootable on UEFI it needs to be formatted as FAT32.
Then you can just copy the files and folders from the mounted ISO.
That always worked fine before 1903 regardless of what type of USB stick.
I think that the trap they added in the installer for the USB bug may not filter out all types of USB drives, the one that works for you (SanDisk Cruzer Glide 32GB) may not be blocked by the trap.
As I said earlier I also got a USB device that eludes the block and the upgrade works fine without any issue from that USB disk.
Anyway the alternative that worked fine on all my machines was by doing the upgrade directly from the mounted ISO residing on an internal drive.
It looks to me that till MS fixes the installer setup.exe and eliminates the trap you can still get the problem even with installation media that includes
KB4497935 (Build 18362.145).