Sending, receiving, and organizing email in Outlook.com
Hi Paul Xu,
Welcome to Microsoft Q&A forum.
Based on your test, the PDF file itself seems to be valid, as it can be shared successfully through Outlook on the web. The incident appears to happen only when the file is passed to the New Outlook desktop app through the Windows Share Sheet/Web Share flow.
At the moment, New Outlook for Windows may not handle this type of app-to-mail sharing flow in the same way as classic Outlook. Because of that, the temporary file created during the share process can be detected as empty, even though the original PDF has content.
For now, please try one of these workarounds:
- Use Outlook on the web when sharing the file directly from the web application.
- Save the PDF to your device first, then open New Outlook and attach it manually using Attach file.
- If this sharing workflow is important for your daily work, you may need to use classic Outlook for this specific action for now.
I also suggest sending feedback from New Outlook by going to Help > Feedback and including the screenshots and reproduction steps.
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