Automatically Update is switched off in all our templates - we produce and share a vast number of documents with third parties under very tight time scales. Therefore all the "helpful" options in Word are either neutered by Group Policy or Template design.
This issue has to be a bug.
We have worked with the same numbering system and broad spectrum of templates for 10+ years, mainly in Word 2000.
Only after upgrading to Word 2007 we've seen this issue - IIRC the multilevel numbering systems/ logic where updated within Word with Office 2007?
So here's the *sigh* IT is tiring bit. The problem only appears in some documents edited in a particular manner...
The user has to remove numbering from a numbered clause (using a numbered heading style) using [BACKSPACE] to remove the numbers instead of applying a non-numbered heading style. At this point the document may or may not corrupt...if it does the user will
reopen the document and all or some of the numbered heading styles will lose their numbering - it simply evaporates...
Copying the content only to a fresh template and reapplying the heading styles involved fixes the problem. Attempting to repair with the document or the styles "in situ" has no effect.
That to me suggests that Word 2007 has corrupted the heading styles involved within the original document. I suspect that Word is trying to update the styles (but not all the time) and this causes the error - even though automatic updates are disabled.
It's not the end of the world - but it took me months of head scratching to come up with this suggestion.
Remember we do not permit any of our templates or documents to apply automatic updates.