I thought it very unlikely that the xlb file idea would solve the problem.
xlb files contain toolbar customisation information and are unrelated to printing as far as I know.
I have posted a question to an Excel product manager to see if it is a problem they know about but have not yet had a response.
They should know about it if you are allowing information to be sent to Microsoft when the crash occurs and, since that data is used to prioritise issues to address, it is always a good idea to send such information if you can.
I just wish I could reproduce the problem as I would then be happy to report it with instructions on how to reproduce it.
I suggest that if you have this problem easily reproduceable with your printer driver then you report it to Microsoft Support (they shouldn't charge for a bug investigation) and to HP.
Bill Manville. Excel MVP, Oxford, England. www.manville.org.uk