Using Classic Outlook on Windows for personal email, calendar, and contact management
We're seeing that here as well (I reprod on 16.0.10815.20000). It doesn't appear to repro if protected mode is set to the defaults. Dev is investigating.
We just checked in a fix to build 16.0.11005.37379, so any Insider Fast build higher than that should have the fix.
Level setting: Outlook is expected to open IE when it starts. That is by design. The bugs are around IE not shutting down when Outlook shuts down.
What we found in our investigation:
Our original attempt to fix the bug here really did fix it - for a brand new machine. One side effect of the original bug was that it toggled the setting for osf-roaming.16 under HKCU\Computer\HKEY_CURRENT_USER\Software\Microsoft\Windows\CurrentVersion\Internet Settings\ZoneMap\ProtocolDefaults from the original default of 3 (Internet Zone) to 4 (Restricted Zone). And on machines where this setting had been toggled from 3 to 4, our original fix was ineffective. The new fix takes all this in to account.
So - if you're still seeing orphaned IE processes and want to try to fix it NOW, you can toggle the value for osf-roaming.16 under HKCU\Computer\HKEY_CURRENT_USER\Software\Microsoft\Windows\CurrentVersion\Internet Settings\ZoneMap\ProtocolDefaults back to the default of 3. Otherwise, it looks like the next build of Insider Fast will likely have this fix in it.