There is a file size limit (and I have now documented and verified) for any user data files located in their document folder or library. The value is approrimatly 162GB (Decimal) when using Backup and Restore, any file over this value by design can not be handled
properly by a 64-Bit version of Windows Backup and Restore. 32-Bit versions have a lower (about 152GB) file size limit. The problem is directly related to the origin location of the 162GB file and how well it can be compressed. The size of the destination
drive is a non issue as I have tried 500GB and 1TB hard drives.
A plain 'System Image' will allow larger files to be backed up without any problem as long as the file is located in a user created folder in the root of the C: partition (Example: C:\Big file\HomeMovies.avi .
I'm in the procees of documenting the problem in detail for an upcoming article on my web site.
I've be running various file size backups almost on a daily basis from morning till night (with a 160GB file you can only do a few backups each day) with both 32 and 64-Bit version and varing size destination drives (both USB and internal) and memory (3
or 6GB) and on two different computers.
At this time the only solution I can see for your specific case is the compress the file to get it down to 160GB or less OR to only create a 'System Image'.
JS
http://www.pagestart.com
Never be afraid to ask. This forum has some of the best people in the world available to help.